Using a handsaw without a sawbench is like trying to use a router without securing your work. I usually prefer yellow pine for this project because the stuff is durable. — Christopher Schwarz.

I leave for North Carolina this week to shoot two episodes of “The Woodwright’s Shop” with Roy Underhill then teach a three-day class on handsawing at Underhill’s little Utopia of a woodworking school in Pittsboro, N.C. One of the shows will be on English handsawing (no on-screen French-sawing DIY vasectomies are planned) and the other show will be about the simple toolkit of a joiner, circa 1839. (I got it from Toolsforworkingwood.com for $32.) After lightly stoning both sides of the toothline to remove any burrs, I have completed the sharpening process. Not that aesthetics are the point of this piece…. My shop is a little one-car-garage affair. Also, I wonder if it would be practical to have an asymmetric leg splay that would allow closer support of the board on one side.
Perhaps nicer than mine! for the upper and lower guide assemblies (my band saw has round bearings) as long as I can slip a piece of paper  between the tooth and bearing that should provide enough clearance for the blade and give it the support it needs? Now, if I were going to use my table saw to rip that board, I’d have had to roll the table saw out from under my ripping station — the tablesaw is on a wheeled base to give my shop more room. Now we have a newly-cut toothline: evenly spaced teeth at 12 TPI with a 15-degree rake.

Enter now for your chance to win more than $2,000 worth of woodworking equipment from Woodpeckers. – Simple Woodworking Projects, http://blog.woodworking-magazine.com/blog/An+Interview+With+Roy+Underhill.aspx, http://blog.woodworking-magazine.com/blog/Review+New+Book+From+Roy+Underhill.aspx, http://www.flickr.com/photos/cannikin/4892693356/. Answer: Use any construction-grade lumber that’s heavy and clear. We may receive a commission from sales referred by our links; however, we have carefully selected these products for their usefulness and quality. Then it's back to the Disston 3D Saw Vise, where I lightly joint the toothline again, and conduct the secondary sharpening entirely by hand. Last weekend, I had to rip a five foot section of 2×10 cypress down to 6" wide.

Here is a picture of mine – Recent Posts. Yeah, I agree that it should come down a little. Might not be enough room for the right leg to get out of the way (for a right-hander). This curious appearance has left some readers a bit curious themselves about some of the features of the sawbench and how exactly it should be used. Read about it in our store.

(If you are left-handed, reverse these directions). To prepare for the class and show, I built a new sawbench this weekend and improved the design a bit to use less material, I used a wood species that is easier to deal with when working with hand tools and I tweaked the design to make the sawbench ideal for those who do a lot of ripping on their sawbenches.

He continues to blog and publish woodworking books at Lost Art Press. I tap the spine lightly across the top of the sawplate until I achieve even clamping pressure, which keeps the newly flattened sawplate straight. After I get back from The Woodwright’s School, I’ll have a four weeks in the office and the shop before my next trip. But for the occasional long rip, the hand saw is still easier.

Will and Chris show you how to tackle each operation using only hand tools, only electric tools or a …

You also get to make drawbored tenon joints. Other than that, the cutting went smoothly, I got a small workout and I ended up with a smile on my face. I doubt this …

Roubo Workbench: By Hand and Power Trailer from Christopher Schwarz on Vimeo.

He's a hand-tool enthusiast (though he uses power tools, too). My retoother is invaluable for this sort of work. He's a hand-tool enthusiast (though he uses power tools, too). Fun! For the price of a box of bandages, you could just have a student hold the stuff…. http://www.pbs.org/woodwrightsshop/. The 20″ height allows you to use your legs to secure your work without clamps and makes the handsaw work efficiently.

The teeth are razor sharp, perfectly formed and set. Who knows how many times this saw has been dropped (by previous owners, of course)? Then you make the cut: Start with the saw at a low angle (20Ã?° or so to the face of the board) and work your way up after four or five strokes to 45Ã?° , that’s the working angle. We may receive a commission from sales referred by our links; however, we have carefully selected these products for their usefulness and quality. Working in a small shop with long stock really bites. May need to compromise/adjust. I had to come up with some other way to get the job …

This allowed me to have the top fairly wide (just under 7″) and to rip all the components out of the 2×8 and increase the chances that I’d end up with quartersawn stock. I made the sawbench from Woodworking Magazine, and I think that design is prettier than the new one.

Now I can polish the sawnuts and reassemble the saw. Will the above version of the sawbench be the one that our class at Woodwright’s will build, or will the design from Woodworking Magazine be used? The traditional English sawbench looks a bit like an alligator with really long legs. The next prototype will have wedged through-tenons and a simpler shelf (I got a little too fancy). I particularly like Wizards metal polish for this part of the job. The splay of the legs is 10°.

Question 1: Japanese saw users can benefit from building the low saw trestles shown in Toshio Odatae’s landmark "Japanese Toos: Their Spirit, Traditional and Use." Resawing by Hand.

He champions the notion that one does not have to reject the old to embrace the new; that both corded/cordless and vintage hand tools of enduring design have a place in the shop, and that the smart woodworker will discover a higher aesthetic blending both ethics. Great saw bench Chris. Cut the Sliding Dovetail Tenon Joint for the Roubo Workbench. Pull Saw Miter Box. Also, when engaged, it makes a great handle for the sawbench. The leg pieces just wouldn’t stay put in the vice. Then clamp the sucker to your bench and saw the feet to your lines. Pull Saw Miter Box. And I’m kind of holding out for a shaving horse designed by Brian Boggs – and sold by Lie-Nielsen so I hear.

And it unlocks a few tricks for the next stage of the journey for the students. UNLIMITED Membership is like taking a master class in woodworking for less than $10 a month. Question: Do I have to use Southern Yellow Pine? You can get good holding power with a holdfast on these sawbenches by gluing two 2×4 blocks (stacked) to the bottom of the underside of the top and drilling a 3/4" hole through them.

Yours looks very nice. Ok, set the depth of cut for the table saw at about 2-1/4" and set the fence for a 6" wide cut. In summary, this particular restoration straightened the sawplate, treated the handle and cut/sharpened fresh teeth. He sent me the crappiest saw I've ever seen—a beat-up old Groves 12-incher with more bows along the toothline than a formation of English archers facing down the French at Agincourt. Heretofore I’ve used a traditional mix of turpentine, boiled linseed oil and beeswax, but this product works with an old finish and preserves it with natural ingredients (and no petrochemicals). How was your vacation in merry olde england?

This turned out to be the lengthiest process of all with the amount of bows along the toothline and a twist in the metal at the toe. No wonder. Digg; Facebook; Twitter; Delicious; Stumble Upon; Email...this saw graduated from the shelf of the damned to a prized position above my workbench. There's also an extensive discussion of basic workholding – where to put your holdfast holes and how you can work easily without a tail vise.
Couple thoughts: a total height of just-below-the-kneecap (which makes ergonomic sense) may be too low for some people to get a full stroke of a 26" rip saw, depending on the angle of the saw.

Nice Demo Chris…but…why aren’t you wearing one of those nicely-pressed-white-cotton-collared-long-sleeved shirts?!? You'll also get tips on how to move the heavy components by yourself or with minimum assistance – Will and Chris have built most of their benches without any additional muscle from friends or family. I like the shelf because it’s a place to put the square, the pencil and whatever tools I’m carting around. Subscribe ». Recommended Posts. I’d hate to have the darn blade contacting the bearings. Christopher Schwarz. You can crosscut short boards (36″ and shorter) with one sawbench. It's gone from a beat-up old saw gathering dust to a saw that will last at least another generation. I’ll bet it beats sawing on a Workmate as I do.

Build a Sawbench with Christopher Schwarz. Answer: I’m 6’4″ and have 21″ from the bottom of my kneecap to the floor. Splaying the legs in two directions makes the sawbench a bit more stable, and a bit more complicated to construct. In addition to the video, you will receive a three-page pdf that includes a cutting list, a list of supplies for the bench and the necessary construction drawings.

In addition it doubles as extra seating and step stool for reaching high things in the shop.

Recent Posts. I’m cutting 1 1/2″ thick construction grade lumber which I have surfaced. This does a few things. A very sweet design. Showing 11 comments chris August 8, 2007. This can be fir, poplar or hemlock in some markets. Looks like a wenzloff half back to me. One of the features I’m going to keep in the subsequent versions is the hole in the top for a holdfast. Even if you rarely do a lot of handsawing, it’s a useful workshop appliance. Plus, I need to build another version that uses lapped-dovetails for one of the advanced classes I’m teaching in July. He's a hand-tool enthusiast (though he uses power tools, too). He's a hand-tool enthusiast (though he uses power tools, too). The sawplate is near-perfect. It’s been a long time since I changed blades on my band saw. However, this does not impact our recommendations. Chris is the former editor of Popular Woodworking Magazine. I crosscut a  6″wide board at a 10 degree angle using my miter saw and used that piece of scrap as a wedge. I like the single stretcher a lot better. My Roubo Work Bench.

We may receive a commission when you use our affiliate links. It turned out to be a total setup.